完成車両試験

THE CHALLENGE

full vehicle

Ever-shorter development cycles for cars and commercial vehicles impose significant time constraints on producers and developers. A multitude of functional and durability tests have to be conducted on prototypes, during which components or sub-systems of the final vehicle are analyzed on a variety of different component and multi-axial test facilities.

Testing of full vehicles is required to validate the vehicle structure and is often carried out on 4-poster systems. However, purely vertical excitation will not reveal all weak points in the vehicle structure. Complex chassis designs and monocoque structures necessitate increasingly precise and, above all, repeatable reproduction of road loads in the laboratory. This requires realistic input of all forces and moments encountered during a track test and the integration of all active vehicle components.

Our Solution

full vehicle

Instron's spindle coupled full-vehicle test rig enables brake, camber and steering moments to be introduced into the dummy wheels, in addition to vertical, longitudinal and lateral loads, thus providing the capability to reproduce even harshest road conditions and severe driving maneuvers in the test laboratory under conditions closely resembling actual road-driving conditions.

The use of an advanced electronic controller allows the synchronous control of active vehicle components in addition to the accurate reproduction of road load data at the wheel. To react braking forces or driving maneuvers, vehicle body restraint systems or longer stroke test systems are available.

 

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完成車両試験システム

完成車両試験システム

現代の完成車両試験では車体部分の耐用年数の検出が可能で、主に水平方向から運転荷重を加えます。縦力、制動力、横力などの運転操作によって発生する荷重は、完成車両試験リグなど、複数の試験システムを備えた試験装置によってのみ検出が可能です。